Warehouse racking

High-density storage

High-density pallet storage reduces circulation aisles to concentrate pallets in a compact footprint. It includes drive-in, push-back, gravity pallet flow and semi-automatic pallet shuttle. The right choice depends on SKU homogeneity, rotation, access and handling equipment; the density gain must be calculated on the layout.

  • Density calculated from the layout
  • LIFO or FIFO management by system
  • Ideal for cold rooms and large volumes

Free on-site audit and quote, anywhere in France, since 2004.

High-density storage — Rayonnage rack palettier par accumulatio

Technical specifications

Specification Value
Systems Drive-in, push-back, gravity pallet flow and semi-automatic pallet shuttle
Access and rotation Drive-in and push-back: LIFO in the illustrated configurations; pallet flow: opposite loading and picking sides for FIFO; validate shuttle mode from access arrangement
Depth The catalogue shows push-back two to four pallets deep; size other systems around pallet, rails and handling equipment
Pallets and SKUs Pallet format, weight, overhang, pallets per lane and SKU homogeneity must be surveyed; no universal load is published
Compatible equipment Guide rails, roller beds, push-back carts, guards and shuttle by system; compatibility with the racking must be checked
Site and handling Slab, anchors, clear height, aisle width, truck, impact protection and load signage must be checked on the layout
Maintenance and safety Inspection of rails, rollers, carts, sensors and guards belongs in the system instructions and maintenance plan; no system is presented as maintenance-free
Cold rooms Frequent use is documented for drive-in and shuttle; temperature, corrosion, hygiene and equipment must be validated for the room

Storage catalogue, printed pages 10–17: drive-in, push-back, pallet flow and pallet shuttle. The pages describe principles but publish no loads, percentage space gain or complete anchoring and maintenance instructions.

Available products

Drive-in racking Storage lanes the forklift enters to place pallets on continuous rails; the illustrated single-access configuration follows LIFO.
Push-back racking Two to four pallets deep on roller carts in the catalogue: each loaded pallet pushes the previous ones back and the last one remains available at the front (LIFO).
Pallet flow racking Lanes of slightly inclined roller beds: pallets move by gravity towards the exit. Double access supports FIFO; a single-access layout must be confirmed.
Pallet shuttle A semi-automatic remote-controlled shuttle carries the pallet along the rails and positions it accurately; sensors, pallet compatibility and LIFO/relative FIFO mode must be confirmed.

Which high-density storage system to choose?

Four questions guide the choice of system:

Drive-in, push-back, pallet flow or shuttle: comparison

SystemPrincipleRotationTypical use
Drive-inThe forklift enters the laneLIFO / relative FIFOLarge homogeneous volumes, cold rooms
Push-backPallets pushed on roller carts, up to 5 deepLIFOMedium rotation, products available at the front
Pallet flowPallets moved by gravity on rollersLIFO single-access or FIFO double-accessDate-sensitive products, planned rotation
Pallet shuttleRemote-controlled semi-automatic shuttleLIFO / relative FIFOLarge volumes; throughput and compatibility to study

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Frequently asked questions

What is high-density storage?

High-density storage reduces circulation aisles to concentrate pallets in a compact footprint. It covers drive-in, push-back, gravity pallet flow and semi-automatic pallet shuttle. The resulting density depends on the layout, pallets, SKUs and operating flows.

What is the difference between drive-in and push-back racking?

In the illustrated configuration, drive-in follows LIFO and the forklift enters the lane. The catalogue shows push-back two to four pallets deep on roller carts that move earlier pallets back. Loads, final depth and SKUs must be studied.

Is high-density storage suitable for cold rooms?

Yes. Drive-in and pallet shuttle are documented as frequent cold-room applications. Reducing aisles can limit the area kept at temperature, but temperature, corrosion, hygiene, equipment and maintenance must be validated for the room.

How do I choose between pallet flow racking and pallet shuttle?

Pallet flow moves pallets by gravity and can organise FIFO with double access; a single-access mode must be confirmed. The pallet shuttle is semi-automatic and carries pallets along its rails. Choose between them based on SKUs, access, throughput and trucks rather than an assumed universal threshold.

How is high-density storage sized?

The study records pallet format and weight, overhang, pallets per SKU, clear height, slab, aisle widths, trucks and rotation targets. These inputs are used to compare density, access and risk before fixing lane depths and load capacities.

Does compact storage replace selective pallet racking?

No, the two solutions serve different priorities. Selective racking gives direct access to each pallet; compact storage prioritises pallets per lane and works best with homogeneous stock. The choice depends on SKU count, rotation and the need for simultaneous access.

What should be planned for installation and maintenance?

Installation must account for the slab, anchors, rails, guards, tolerances, aisles and truck instructions. After commissioning, rails, rollers, carts, sensors, guards and load signage are inspected according to the selected system; no solution is presented as maintenance-free.

Which regulatory constraints should be checked?

Before approval, check load capacities, stability, impact protection, traffic routes, equipment instructions and the rules applicable to the building and activity. Compliance documents and any certifications must be confirmed for the specific installation.

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