Medium-duty racking for bulky products
This rack is designed for manual loading by an operator across several levels. It suits medium-size and medium-weight goods, bulky merchandise and dynamic picking when fitted with frames and inclined rails. The final configuration depends on the building, run length, products and handling method.
Levels, decking and module layout
The source documentation specifies 19 mm chipboard or melamine decking; steel decks are available on request. Crossbars can reinforce the decking. A starter module comprises two frames, four feet, two beams per level and four pins per level; an extension module adds one frame, two feet, two beams per level and four pins per level.
Safety and installation conditions
The Storage catalogue publishes maximum loads per beam pair by profile and length, but no complete anchoring or installation notice. Floor, anchors, shims, reinforcement and final load must be defined by the study and confirmed before supply.
Technical specifications
| Feature | Documented values or to confirm |
|---|---|
| Permissible load per level | To be sized from bay length, frames, decking and reinforcements; maximum to be confirmed |
| Loading | Manual by an operator; dynamic picking possible with frames and inclined rails |
| Height | Up to 6,000 mm in the Storage catalogue; final height to confirm |
| Depth | 400 to 1,200 mm single-sided in the Storage catalogue |
| Decking | 19 or 22 mm chipboard or melamine; steel or mesh decks depending on the module |
| Load per beam pair | ZM profile: 1,414 kg at L 950 mm, 864 kg at L 1,500 mm, 692 kg at L 1,850 mm, 520 kg at L 2,250 mm and 402 kg at L 2,700 mm; uniformly distributed load, configuration to validate |
| Colors | Blue RAL 5003 and orange RAL 2004 available on request |
| Starter / extension module | Starter: 2 frames, 4 feet; extension: 1 frame, 2 feet; 2 beams and 4 pins per level |
Heavy-duty rack vs standard gondola
| Criterion | Heavy-duty rack | Standard gondola |
|---|---|---|
| Use | Bulky, medium-weight products loaded by hand | Retail assortment and display with accessories |
| Depth | 500 to 1,000 mm single-sided according to the source | Selected to suit the store layout and product presentation |
| Levels | 19 mm or steel decking, with possible reinforcement | Shelves and gondola accessories |
| Choice | When support, depth and volume take priority | When product access and display flexibility take priority |
Use cases
- Bulky-product storage in a DIY store or builders’ merchant
- Back-stock and sales runs for references handled manually
- Dynamic picking with frames and inclined rails when the flow requires it
- A combined layout with a gondola to separate reinforced storage from display